Showing posts with label design. Show all posts
Showing posts with label design. Show all posts

Thread Standard Types and Drawing Specification

 Threads are used both in internal and external applications for fastening two parts and creating a secure mechanical joint with the appropriate hardware combination which will vary with application and process conditions. For holes you use internal threads and for shafts you use external threads. When making an engineering drawing, you have to give the thread size, thread pitch, drill size, thread and drill depths, and thread class.


There are a variety of thread standards used in the world, but the most common include: American and Metric (ISO) thread standards. The American standard is better known as the Unified National Thread which includes UNC (coarse) and UNF (fine) that distinguishes the pitch type. Metric thread which is simply known as "M" also has fine and coarse types.

There are even special threads used for special purposes such as pipe thread standards which are used to join pipes and fittings. The most commonly used pipe thread standards are NPT (National Pipe Threaded), BSPP (British Standard Pipe Parallel) and BSPT (British Standard Pipe Tapered). These are used to define both straight and tapered threads. The British pipe standard BSPP and BSPT have become obsolete recently and have changed to be known as G and R/Rp/Rc designations, respectively. 

Another common thread in industry is the SAE thread type, which uses a straight thread sealing boss. It makes use of a BUNA-N rubber O-ring to ensure sealing of fittings.

When specifying a threaded hole callout there is a common method followed in engineering drawings. Typically you first specify a counterbore depth and size first (if needed), then the drill size and depth, and finally the tap size, pitch, and depth. For example, a threaded hole that is specified in the following way: 1/4"-20 UNC  1"  DP; Indicates that a hole has a thread for a 1/4" bolt that has a Coarse thread pitch that is 20 threads per 1 inch and will be tapped to a depth of 1".

Fluid Film Journal Bearings in Turbomachinery

Fluid Film Journal Bearings:

When it comes to journal bearings in the Turbomachinery industry, the purpose of a bearing is to support a load and reduce friction between stationary and rotating parts. A common type of bearing used in this industry is a fluid film bearing. These bearings use a lubrication system to supply oil in order to create an oil film to prevent metal to metal contact. As opposed to ball bearings, which do have metal-to-metal contact. Fluid film journal bearings are in the sliding contact category of bearings, while ball bearings are in the rolling contact category. 

Bearings which support rotating shafts can be classified into four categories
-Rolling contact: the load is supported by balls or rollers.
-Sliding - Hydrostatic: Load is supported by a high pressure fluid.
-Sliding - Hydrodynamic: Load is supported by a lubricant film.
-Magnetic - Load is supported by magnetic fields.

Fluid-film bearings are used in high speed, high load or precision applications. In these applications, Ball bearings will have limited life and cause excessive noise and vibration leading to Rotordynamic issues.


Hydrostatic vs Hydrodynamic:

There are two types of fluid film bearings: hydrostatic and hydrodynamic. They both support a load using a thin fluid film, but they are different in how they generate the fluid film pressure. Hydrostatic bearings are pressured externally using a fluid such as: oil, water, or air. A pump is used to pressurize the fluid. A Hydrodynamic bearing uses the high speed of the journal (i.e. area where the bearing rests on a shaft) to self-generate the fluid pressure in a wedge-shaped film that forms from the relative motion between the surfaces.

Hydrostatic bearings do not depend on the relative motion between surfaces to maintain the fluid film, which means it can handle heavy loads at low speeds. These types of bearings utilize a recessed portion in between equally spaced stationary pads. Pressure is maintained in this recessed portion by pumping fluid through a flow restrictor. This pressure helps lift the shaft until flow out of the recessed portions and over the pads equals flow in. This forms a film thickness that stays constant for a certain recess pressure and bearing load. A flow restrictor is needed to create a pressure drop between the inlet feed annulus and the pad recesses to ensure that the required pressure for any individual pad never exceeds supply pressure. This is important because as the load direction changes, pressure on the loaded pad will change and the unloaded pads will decrease in pressure. The typical load restrictor used in hydrostatic bearings are orifices, which requires careful design to determine the optimum sizing.



Hydrodynamic Type Bearing: Tilt Pad Journal Bearing

For high speed shafts in the Turbomachinery industry, the most common type of Hydrodynamic bearing used today is the Tilt Pad Journal Bearing. In Integrally Geared Centrifugal Compressors, tilt pad journal bearings are used for the high speed pinion rotor assemblies. 


There are two major categories of Hydrodynamic bearings
-Fixed geometry bearings: 360° plain, partial arc, pressure dam and lobed bearings.
-Tilting pad bearings: bearing pads that are free to move about a pivot, line or a point. They have a lot of variety in their parameters: number of pads, preload, pivot offset, and load direction.